Oxygen Control in Ammonia and Syngas Production
Oxygen Control in Ammonia and Syngas Production Protecting Catalysts, Ensuring Safety, and Preserving Process Economics Introduction, Chemical Reality, and Economic Impact Oxygen: The Most Dangerous Trace Contaminant in Process Gas In ammonia and syngas production, oxygen is not simply another impurity. It is one of the most destructive contaminants that can enter a process. […]
On-Line NIR Analysis in Aromatics Extraction Processes
On-Line NIR Analysis in Aromatics Extraction Processes As petrochemical operations evolve, the demand for faster, more reliable, and lower-maintenance process analytics continues to grow. A recent implementation of on-line Near Infrared (NIR) analysis at a petrochemical plant featuring a UOP Aromatics Complex demonstrates how advanced analytics can significantly improve process monitoring, control, and product quality. […]
Oxygen Measurement in Inerting, Blanketing, and Utility Gas Systems
Oxygen Measurement in Inerting, Blanketing, and Utility Gas Systems Why measuring pO₂ is the difference between “assuming safety” and proving it In modern plants, inerting and blanketing are fundamental safety practices. Nitrogen, CO₂, and mixed inert gases are used everywhere: to protect storage tanks, purge pipelines, maintain non-flammable atmospheres, and safeguard hazardous-area equipment. Yet in many facilities, these systems still operate on assumptions: […]
Hydrogen Detection in Oxygen in HTO Applications
Hydrogen Detection in Oxygen in HTO Applications Hydrogen Detection in Oxygen (HTO): A Critical Safety and Control Requirement in Modern Hydrogen Systems As hydrogen production scales globally—driven by electrolyzers, clean energy hubs, and industrial decarbonization—hydrogen detection in oxygen (HTO) has become a non-negotiable requirement for safety, process integrity, and operational excellence. HTO is no longer […]
New Engineering Handbook Available — Free Download
New Engineering Handbook Available — Free Download We are pleased to release “The Engineering Guide to Oxygen Measurement” — a comprehensive, vendor-neutral handbook developed to support process engineers, safety specialists, and instrumentation professionals. 📥 Available now as a free download
Advanced Renewable Fuels Production for a Greener Future
Advanced Renewable Fuels Production for a Greener Future As global efforts to decarbonize intensify, renewable fuels are becoming a cornerstone of the transition toward cleaner, more sustainable energy. Yet, moving from traditional hydrocarbons to renewables is far from simple. Feed variability, catalyst performance, and fluctuating ambient conditions all demand continuous adaptation and process optimization to […]
Enhanced Safety and Quality Control in Explosive Gas Environments
Enhanced Safety and Quality Control in Explosive Gas Environments Handling explosive gases—such as biogas, hydrogen, and natural gas—requires strict safety and quality control. One of the most critical parameters in these gas streams is oxygen concentration. Even a slight increase in oxygen levels can raise explosion risk, reduce product quality, and initiate unwanted chemical reactions. […]
NIR Process Analysers
The Platform to Increase FCC Efficiency The pivotal role of a well-tuned Fluidized Catalytic Cracker (FCC) in modern refineries cannot be overstated. These units convert lower-value heavy distillates into high-value gasoline and olefins. To unlock their full potential, real-time insight into process streams is key — and that’s where near-infrared (NIR) process analysers step in. […]
Ensuring Safety in Hydrogen Production: Why SIL-2 Certification Matters
Ensuring Safety in Hydrogen Production: Why SIL-2 Certification Matters As global investment in hydrogen accelerates, ensuring safety in hydrogen production facilities has become more important than ever. Hydrogen’s high flammability, broad explosive range, and energy density require rigorous safety management—especially as green and blue hydrogen production grows worldwide. One of the most effective frameworks for risk […]
Atmospheric Crude Distillation Unit Efficiency Optimized Solutions
Atmospheric Crude Distillation Unit Efficiency Optimized Solutions Refineries worldwide face mounting pressure to increase profitability while reducing operational costs and emissions. One of the most effective ways to achieve substantial performance gains is by optimizing the Atmospheric Crude Distillation Unit (CDU)—the heart of refinery operations. Small improvements in CDU efficiency translate into major […]
How to Mitigate Oxygen-Related Risks in Industrial Processes
How to Mitigate Oxygen-Related Risks in Industrial Processes Oxygen keeps us alive—but in industrial environments, it can easily turn into a hidden threat. From chemical reactions to hydrogen production, uncontrolled oxygen levels can trigger safety hazards, accelerate chemical degradation, and undermine process efficiency. Understanding how oxygen behaves under various operating conditions is essential for […]
The Platform to Increase FCC Efficiency
The Platform to Increase FCC Efficiency NIR Process Analysers The pivotal role of a well-tuned Fluidized Catalytic Cracker (FCC) in modern refineries cannot be overstated. These units convert lower-value heavy distillates into high-value gasoline and olefins. To unlock their full potential, real-time insight into process streams is key — and that’s where near-infrared (NIR) process […]
Optimizing Green Hydrogen Production
Optimizing Green Hydrogen Production Advanced In-Situ Gas Analysis Green hydrogen is emerging as a cornerstone of the global shift toward sustainable energy. By splitting water into hydrogen and oxygen using electrolyzers powered by renewable energy, this process offers a pathway to carbon-neutral fuel for industrial and transportation applications. Ensuring the efficiency, safety, and purity of […]
Unlocking the Power of Crude Oil Blending
Unlocking the Power of Crude Oil Blending Enhancing Efficiency and Product Quality In today’s competitive energy landscape, refineries face constant pressure to improve efficiency, reduce costs, and deliver products that meet evolving market and environmental standards. One of the most effective strategies for achieving these goals is crude oil blending—the practice of combining different crude […]
In-Situ Oxygen Monitoring
In-Situ Oxygen Monitoring Optimizing Green Hydrogen Production with In-Situ Oxygen Monitoring Introduction Green hydrogen production is a foundational element of the renewable energy transition, but it brings inherent challenges in safety and efficiency. Hydrogen is extremely flammable and volatile, which demands careful monitoring and control—especially in systems using multiple fuel cell modules. In this article, […]
